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      09-10-2010, 07:02 PM   #1
OpenFlash
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Smile Complete N55 Tuning

Hi guys,
We finally finished porting over v4 to the n55. This is not a "entry level" tune. I don't know what that is. Kinda like an "entry level" jockstrap. You either know how to protect your goods and you do so. Or you don't and cross your fingers.

So all the usual goods are functional: Timing control, Autotuning, Command Center, wastegate compensation, full diagnostics, code reading/clearing, in-dash gauges for boost/meth/afr, etc,.

A few things we've learned about the n55:

1) On pump gas, expect 340-350whp/370-380lbt-ft TUNE ONLY at 14-15psi peak. This is in line with tune only n54 engines. But unlike the n54, don't expect there to be another 100whp waiting to burst out with full mods and race gas/meth. The turbo won't support it by the looks of it. Judging by wastegate DC logs, I'd guess that the most we'd see after adding full mods and race gas is in the 380-390whp range. But i'd love to be wrong

2) A 340whp n55 with 7DCT feels about as fast as a 380whp n55 with 6AT/MT. The engine is always in the right gear and doesn't lose an ounce of steam between gears. Truly exceptional. Shifting manually results in zero throttle closure and aboslutely no loss of boost between gears. The only time you see a boost drop/throttle closure is when you let the transmissions shift itself at 7000rpm (see log below)

3) The new n55 DME has completely different knock control logic than the n54 DME. Namely, you can actually get the engine to knock audibly if you just raise boost and don't retard timing through the tune. So sloppy boost-only tuning will not work. And when the engine knocks, you can certainly hear it! So play with boost controllers at your own risk.

4) The n55 is more responsive than the n54, all things equal. Especially in the midrange where it will easily light up the tires in a 2nd gear roll on. Pretty amazing. There is less turbo so the reduction in lag is understandable. But the smoothness of the engine during these boost transitions is incredible. There really is something to Valvetronic.

5) Unlike other Valvetronic engines, there is a throttle body. But unlike in conventional engines, it works very differently. Don't be surprised to see the throttle blade fully open at idle once your car warms up. Pretty neat seeing it work the way it does to reduce pump loss/improve VE during different driving conditions. During the tuning process, I displayed CAN throttle blade angle on my oil temp gauge just to learn how the throttle blade worked in a traditionally throttle-bladeless Valvetronic engine.

6) The MAF sensor is different. Not only does it Frequency based, it also reads inverse. So low airflow reads high freq and high airflow reads low freq. The MAF plays a big role in the engine tuning. Lot bigger than I initially expected.

7) The ignition timing tables are different. In general, the n55 runs 2-3 degrees less ignition advance than the n55. I'd guess that most of that has to do with the better cylinder filling the Valvetronic engine provides.



More info to be posted early next week. This includes some tasty dyno results, pricing and availability.

Cheers
shiv

Last edited by OpenFlash; 09-10-2010 at 07:22 PM..
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      09-10-2010, 07:06 PM   #2
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      09-10-2010, 09:17 PM   #3
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BTW, here's one of the earlier dyno graphs from a couple weeks ago before we had control of the throttle blade:


Stock vs Stock with Procede. 91oct. No other mods.

Since then, we've made some major improvements (full throttle blade control, improved PID logic, better ignition mapping, etc,.) Basically to the point where we feel it is ready for customers.

Going back to the dyno this week for some final numbers. Should be even better

Cheers
shiv
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      09-10-2010, 09:42 PM   #4
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torque numbers look great for no other mods!
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      09-10-2010, 10:22 PM   #5
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Quote:
Originally Posted by MarkR171 View Post
torque numbers look great for no other mods!
Stick a golf tee in it
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      09-11-2010, 09:06 AM   #6
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Impressive Shiv...
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      09-11-2010, 09:20 AM   #7
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Excellent Shiv....who needs to wait for the 1M?
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      09-11-2010, 01:33 PM   #8
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      09-11-2010, 01:43 PM   #9
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I took the n55 135 home yesterday. Wow... it was ridiculous.
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      09-11-2010, 01:54 PM   #10
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Good to see some high numbers on the n55 !
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      09-11-2010, 02:00 PM   #11
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Quote:
Originally Posted by Andrew@EMS View Post
Good to see some high numbers on the n55 !

The funny thing is that the numbers aren't what is most impressive. It's the partial throttle drivability which is flawless. There is absolutely no hesitation going from no throttle or partial throttle. Or from partial to full. It really feels like an electric motor. It's hard to explain. I was skeptical of tuning a Valvetronic engine at first. Not anymore
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      09-11-2010, 02:09 PM   #12
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Quote:
Originally Posted by Calvin@Vishnu View Post
The funny thing is that the numbers aren't what is most impressive. It's the partial throttle drivability which is flawless. There is absolutely no hesitation going from no throttle or partial throttle. Or from partial to full. It really feels like an electric motor. It's hard to explain. I was skeptical of tuning a Valvetronic engine at first. Not anymore
So if I find a bigger turbo, would you guys be happy to tune it for me?
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      09-11-2010, 02:30 PM   #13
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Quote:
Originally Posted by shockin330i View Post
So if I find a bigger turbo, would you guys be happy to tune it for me?
No problem.
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      09-11-2010, 02:37 PM   #14
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Damn, now to find out the specs of this turbo. I believe chamber toe was tearing down the engine.
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      09-11-2010, 03:09 PM   #15
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Quote:
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Cambertoe, maybe?
That's what I meant..
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      09-11-2010, 03:14 PM   #16
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Quote:
Originally Posted by shiv@vishnu View Post
Hi guys,
We finally finished porting over v4 to the n55. This is not a "entry level" tune. I don't know what that is. Kinda like an "entry level" jockstrap. You either know how to protect your goods and you do so. Or you don't and cross your fingers.
Love this quote!

Can't wait to try it one day. IMO, there is no other tune!
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      09-11-2010, 03:24 PM   #17
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Quote:
Originally Posted by Calvin@Vishnu View Post
The funny thing is that the numbers aren't what is most impressive. It's the partial throttle drivability which is flawless. There is absolutely no hesitation going from no throttle or partial throttle. Or from partial to full. It really feels like an electric motor. It's hard to explain. I was skeptical of tuning a Valvetronic engine at first. Not anymore
I can imagine my engine is running very nice without any valvetronic tuning.

Have you noticed any hicups while climbing rpm at all? My 328 used to do it time to time so I think it may be related to the valvetronic.
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      09-11-2010, 03:49 PM   #18
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Quote:
Originally Posted by Andrew@EMS View Post
I can imagine my engine is running very nice without any valvetronic tuning.

Have you noticed any hicups while climbing rpm at all? My 328 used to do it time to time so I think it may be related to the valvetronic.
During the tune development process, we ran into a partial throttle hiccup problem that we completely resolved just by rescaling the boost/throttle relationship. If your tune isn't getting an applied throttle signal, that's likely to be the problem. You can't just apply a global map signal scale and call it a "tune" as you could (almost) with the n54.

Shiv
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      09-11-2010, 04:02 PM   #19
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very interested to see where this goes...

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      09-11-2010, 05:04 PM   #20
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very interested to see where this goes...

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      09-13-2010, 07:48 PM   #21
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what other valvetronic engines don't have throttle bodys? sorry to get off topic.


nice numbers i am sure a lot of n55 guys are sighing with relief
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      09-13-2010, 09:43 PM   #22
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I am thinking about how I can get rid of my 328 for a 135 with this tune without losing too much money..
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