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Awesome DIY - I've been waiting for something like this for the PE, and I have a feeling I'm not the only one. Kudos on the really great pics and write up.
I think this will be my next mod after the suspension work I'm about to do (coils and camber plates). I suspect the 128i benefits greatly from this. About the only thing I'm iffy on is the cutting. You seriously did this with a hacksaw? I mean, obviously it's not ideal, but I guess it worked. I don't mind spending a couple of hours with it, if that's what it takes. I just hate to buy some sort of exhaust cutter just for this one job...
I'm pretty sure we have a jigsaw around - any idea if that might work, with the right blades?
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