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      12-20-2021, 01:47 PM   #14
apexwerks
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Drives: E82 128i, E46 M3, Mk7 TDI Wagn
Join Date: Dec 2021
Location: Apex, NC

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Up next, brakes.

I have a good friend that I've helped with several projects on his former E93, and he gave me a bin full of takeoff parts when he sold the car. So I came into this project with a set of 335i front calipers, and F/R ECS 2-piece rotors for a 335i. The calipers had 50k miles on them, and the rotors less than 5k. The fronts are a direct swap, but as has been published here the rears are a lot more complex. Plus I needed to get a set of rear calipers, so we'll start with fronts first.

The first step was to overhaul the calipers- media blast, powder coat, and rebuild with new seals, pistons and bleeders.

Before and after media blasting:


Disassembled and ready for powder:


Powder on and in the oven:




Cured and ready for rebuild:


Reassembled, tested and on the car:


Rears are where things get complicated... I have a set of rear calipers that need to be put through the same media blast/PC/rebuild process, and then the fun starts. I've decided to swap over to the "narrow" rear end from a 335i and get a set of 335i wheel carriers, axles and hubs. That'll give me the larger parking brake setup for the 335i brakes without resorting to welding brake shoes, and I can run spacers with my existing wheels or have the option of grabbing E90 wheels if the mood strikes.

Last edited by apexwerks; 12-20-2021 at 01:54 PM..
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