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      10-05-2019, 06:22 AM   #49
Angel67
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Drives: E92 335xi
Join Date: Apr 2019
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Quote:
Originally Posted by vtl View Post
Partly inspired by your thread, I ended up doing a project replacing most of the rear ball joints with the Lemforder 3067901 joints. I ended up a local group buy for these and the parts turned out really well.

Installed the rear M3 control arms and pressed in the Lemforder ball joints in them. The mounting face for the arms is tapered so I did a simple CAD design and we got the adapter washers CNC'ed out of 304 stainless. The ball joints pressed into the trailing arm bushing locations. The ball joints were pressed to depth taking into account the thickness of the custom washers

I already have the German Auto Solutions front monoball pressed into the M3 arms, and the rear end is now fully ball jointed apart from the inboard camber link. With this current setup I note that the rear end is a lot more stable and doesn't move around as much, less oversteer when I throw the car into a corner. Was suprised at the improvement even when not driving that hard.

Addtionally I note the rear end is more compliant/comfortable over slow/medium bumps and less comfortable on sharp bumps. The damping overall seems to be better without the rubber bushes twisting up and contributing to the overall spring rate.









It makes sense that your rear end got softer / more compliant once you eliminated the rubber bushings and replaced them with ball joints because you eliminated the contribution to effective spring from the bushings. I had poly bushings, which also eliminate the effective spring, and it was softer. I didn't like them though because (i) they were squeaking and (ii) I found the suspension was too soft in the back relative to the front and so my relative suspension frequencies were not what I wanted. I replaced the poly bushings with a combination of ball joints and Group N bushings. The Group N contribute considerably more effective spring than regular bushings, and that more than made up for the loss of spring at the positions where the ball joints went. In addition, because the wind up occurs both below and above static height (they are neutral at static height if you torque them at that height) I find that the Group N work against the metal spring when the rear end moves above static height, reducing pitch on hard braking and working to level the car both on hard braking and cornering. The suspension is now very crisp and stable and the relative frequencies are very good (about 1.6 Hz / 1.7 Hz F / R).

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